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Update time!


So here are all the parts you need to complete the kick-start kit as I did:

59030025200 CLUTCH COVER GASKET 1
77033170044 KICK STARTER CPL. 1
0019080206 SPROCKET SCREW-AH M8X20 WS=6 1
54633037000 WASHER 8MM GALVANIZED 1
0760193070 SHAFT SEAL RING 19X30X7B 1
59033055000 DRIVING HUB RACING 2000 1
59033051039 KICKSTARTER GEAR 39-T 1
0471170010 CIRCLIP DIN0471-17X1 1
0988172405 SHIM WASHER DIN0988-17X24X0,5 x2!
59033053000 INTERMEDIATE GEAR 24-T 1
47033054000 KICKSTART SPRING 85 SX '03 1
59033074000 SPRING HANGER 1
0015060123 COLLAR SCREW M 6X12 WS=8 1
59033080000 SHIM 20X32X1 1
0471190120 CIRCLIPDIN0471-19X1,2 1
0405222611 NEEDLE BEARING K 22X26X10 A 1
59033069000 BUMP PART 1
58033031000 STOP DISK 22,2 X 30 X 1,5 1
58033028000 RATCHET GEAR SPRING 1,2 MM 1
59033052000 RATCHET GEAR KICKSTARTER 1
0015060203 COLLAR SCREW M 6X20 WS=8 x2!
59033050100 KICKSTARTER SHAFT RACING 2000 1


NOTE: In my how-to video, I incorrectly called the return spring a 65SX spring. It is not. It is a 2003 85SX spring. See the above part number.


Below is a link to my How To video (currently uploading by the time you click it, it should be working) as well as some still pictures of the installation.


I finally have the pins available for purchase! Purchase price is $40 shipped, and I accept payment through paypal. Send me a PM or call or text 517-227-0903 and I'll let you know if I have any on hand and when I could ship them.


The next thing I'll be working on for these bikes is a race-cut wiring harness that allows the kick-starter to start the bike even with a dead battery. Hope to have that done sometime next month, so stay tuned! :D

[video=youtube;sg4NxYmNGlU]













Another public service announcement: The Ratchet mechanism tension spring can fatigue over time. If this happens, your kick-starter can skip every once in a while. The one I put on my 2009 did it once the day I took the above video but I thought it was a fluke. It has done it a handful of times since then. I did some looking and I guess that was something that could happen on the RFS engine and the solution is to replace that spring. Since the spring is cheap (under $2), I'd recommend everyone always use a new 58033028000 when installing their kick-starters for maximum life.
Do you have any pins for sale still I can buy
 
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