oil Cooler Mounting photo's
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  1. #21
    Senior Member KTMATVHQ Member
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    Nov 2011
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    Las Vegas, NV
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    I finally got my cooler and everything installed and so far everything works great!
    Its the earls 10 row wide cooler with an6 fittings. I think the narrow one would fit better with less modifications but I got the wide one to work any way.
    I know they are a little blurry but it was kinda dark when I took them.
    oil Cooler Mounting photo's-img_0936.jpgoil Cooler Mounting photo's-img_0937.jpgoil Cooler Mounting photo's-img_0938.jpgoil Cooler Mounting photo's-img_0939.jpgoil Cooler Mounting photo's-img_0940.jpg
    2008 ktm 525xc: 95mm CP 13:1 piston, 41mm carb, 807 cam, +1 Kimblewhite valves, Racers Edge porting, FMF exhaust with powerbomb, SX intake, Crank Works Balanced Crank, DJH pressure feed for right main bearing and cup for left main bearing, mino hiflow water pump, All 4 Racing A-arms, LSR Axle, Rocket Ron Suspension

    My 2014 Sponsors:
    GPS Offroad Products, Elka Suspension, Risk Racing, Twin Air, Lonestar Racing, GoPro

  2. #22
    Senior Member KTMATVHQ Member
    Join Date
    Nov 2011
    Location
    Las Vegas, NV
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    264
    More pics of the oil cooler adapter I made for it:

    With the way I made the adapter, the 2 3/8" are pretty tight together especially with the hose clamp on them, there's no way that I could've used fittings other than the hose barb ones.
    http://www.jegs.com/i/JEGS+Performan...16012/10002/-1
    I also used all jegs hoses because they were fairly inexpensive and they still look great.
    I'm considering making more adapters now that I know that it works, I was thinking $85 for the whole thing with fittings and $65 if you sent me the cover, but it would have to be the orange billet one like in the picture. Just an idea though because I hate having to front my own money for things.
    oil Cooler Mounting photo's-img_0941.jpgoil Cooler Mounting photo's-img_0942.jpgoil Cooler Mounting photo's-img_0894.jpgoil Cooler Mounting photo's-img_0895.jpgoil Cooler Mounting photo's-img_0896.jpg
    Last edited by tylerallout; 10-01-2012 at 07:51 AM.
    2008 ktm 525xc: 95mm CP 13:1 piston, 41mm carb, 807 cam, +1 Kimblewhite valves, Racers Edge porting, FMF exhaust with powerbomb, SX intake, Crank Works Balanced Crank, DJH pressure feed for right main bearing and cup for left main bearing, mino hiflow water pump, All 4 Racing A-arms, LSR Axle, Rocket Ron Suspension

    My 2014 Sponsors:
    GPS Offroad Products, Elka Suspension, Risk Racing, Twin Air, Lonestar Racing, GoPro

  3. #23
    Senior Member KTMATVHQ Member
    Join Date
    Nov 2011
    Location
    Las Vegas, NV
    Posts
    264
    I had the ktm key relocation bracket but it kind of hit the cooler so I cut the key mount off it and make a new one on the other side and its orange to match:
    oil Cooler Mounting photo's-img_0936.jpgoil Cooler Mounting photo's-img_0945.jpg
    2008 ktm 525xc: 95mm CP 13:1 piston, 41mm carb, 807 cam, +1 Kimblewhite valves, Racers Edge porting, FMF exhaust with powerbomb, SX intake, Crank Works Balanced Crank, DJH pressure feed for right main bearing and cup for left main bearing, mino hiflow water pump, All 4 Racing A-arms, LSR Axle, Rocket Ron Suspension

    My 2014 Sponsors:
    GPS Offroad Products, Elka Suspension, Risk Racing, Twin Air, Lonestar Racing, GoPro

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  5. #24
    Administrator KTMATVHQ Guru
    Join Date
    Feb 2008
    Location
    Auckland, New Zealand
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    4,264
    really nice job !
    KTM 505 SX: Web cams / 13.5:1 custom CP / balanced and modded crank / custom Vortex X10 ignition / Ported head / 43.5mm billet centre bored carb / KTM Akrapovic muffler / Mino hi vol water pump / 12 deg flexx's / houser stem / elka 5 / PEP PB1's and PEP LT rear / Walsh Flow A Arms / Quad tech seat & Foam / CF nose / FCI intake / relocated batt box / KTM Bill header / KTM factory SS Oil Pump setup / Manual cam chain tensioner Next round of mods: oil cooler........ the NEW TOP DOG 114 hrs…. best race engine I've owned

    KTM 554 XC
    : sx style crank, light weight SXF flywheel, TT sxf stator, steel linered cylinder, custom JE piston ceramic coating, plus 1 ported head / 807 cam, 43.5mm carb. Mino hi vol water pump. KTM Bill custom exhaust, FCI intake, JB A Arms, PEP PB1s front LT and rear , Lonestar axle, 12 deg Flexx's, CF nose, elka 3 steering damper, KTM factory nerfs, factory white plastic and graphics / gell cell battery Next round of mods: oil cooler........

    gotta stop spending $$$ on these KTM's...…..

    Polaris Outlaw 525 IRS - 2011
    , lonestar plus 2 A Arms, cut MXR front shocks (minus 1 ") with ZPS / ttripple rate, FUJ rear suspension rear shock mount units drops ride height 2", FUJ HD adj sway bar, 1.5” rear billet wheel spacers, Polaris nerfs, bumper and rear rack, Yoshi competition slip on, Pro Taper bars, acerbis hand guards, Trailtech GPS with billet protector. KTM throttle / Honda Front master cylinder and shorty lever / 41mm carb & hi flow intake runner / big filter / Billet FCR transition ring. Modified rear spring package / rear revalve.

    next round of mods: 8/33 cam, Hi Flow water pump and 540 cylinder / wossner piston waiting to go in, fastway 3 steering damper ala KTM setup, custom header using KTM XC header as a starting piece, light flywheel setup.
    gotta have something to modify this year !

    LTR 450
    , My Wife Nicola's ride & my back up mxer - 493 BB / JE piston / special order Yoshi motard cams / custom fueling map / tcs LT ZPS front end setup, TCS rear ZPS revalve / ims tank / TB exhaust / power commander / proflo - K&N / 14 deg flexx's / race nerfs / armadillo bumper/ Denton damper, next round of mods: ported head and carillo rod...... the clark kent of the ATV trio ! 210 hrs and still going strong ! the BB kit transformed this machine, it hauls the mail now !!!!

    A garage full of wheels and tires for them all........ speedway / sand / MX / cross country, over 30 at last count all on rims ready to rock

    NZ # 1 Vets champ 2013
    NZ Vets (40+) North Island MX champ 08, 09, 12 & 13
    NZ TT champ Vets (40+) 06, 08, 09,12 & 13
    Auckland ATV Club Sprint Series Champ 04, 05, 06, 07, 08, 09, 11, 12 & 13
    hope to get a good season in for the remainder of 2014.......finding time to ride being the biggest problem !

  6. #25
    Senior Member KTMATVHQ Member
    Join Date
    Nov 2011
    Location
    Las Vegas, NV
    Posts
    264
    Thanks! I just edited the second one with some more info.
    2008 ktm 525xc: 95mm CP 13:1 piston, 41mm carb, 807 cam, +1 Kimblewhite valves, Racers Edge porting, FMF exhaust with powerbomb, SX intake, Crank Works Balanced Crank, DJH pressure feed for right main bearing and cup for left main bearing, mino hiflow water pump, All 4 Racing A-arms, LSR Axle, Rocket Ron Suspension

    My 2014 Sponsors:
    GPS Offroad Products, Elka Suspension, Risk Racing, Twin Air, Lonestar Racing, GoPro


 
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