******IGNORE THIS INFO AND GO TO POST #6 (edited January 2012)*******
i have an idea to fix this steering stem issue
needle bearing and gease zerk
have not tried this yet, it's my plan to test over the winter
thoughts anybody?
******IGNORE THIS INFO AND GO TO POST #6 (edited January 2012)*******
i have an idea to fix this steering stem issue
needle bearing and gease zerk
have not tried this yet, it's my plan to test over the winter
thoughts anybody?
Last edited by sticko2; 01-27-2012 at 10:55 PM.
505sx, 43.5 carb, hmf full system, Crower victory cam, DB CDI, Manual Tensioner, Hiflo waterpump, kiwi mod carb spring, ranchero mods for ap & adj leak jet, PEP PB1 all round on xc swinger (lower) & Walsh arms, Axcalibre Axle, Precision Pro damper, Flexxbars, honda throttle, custom relocated battery box, FourWerx hump seat, Quadtech hood525xc, 41 Carb, SX pipe, Hiflo waterpump, kiwi mod carb spring, ranchero mods for ap & leak jet, Rocket Ron Racing WP's on jb arms, Softbars.
stock stem, to soft, even on a steel stem it will probably mark up.
Add a grease nipple to the stock setup..........
KTM 505 SX: Web cams / 13.5:1 custom CP / balanced and modded crank / custom Vortex X10 ignition / Ported head / 43.5mm billet centre bored carb / KTM Akrapovic muffler / Mino hi vol water pump / 12 deg flexx's / houser stem / elka 5 / PEP PB1's and PEP LT rear / Walsh Flow A Arms / Quad tech seat & Foam / CF nose / FCI intake / relocated batt box / KTM Bill header / KTM factory SS Oil Pump setup / DJH cam chain tensioner
Next round of mods: oil cooler........ the NEW TOP DOG
KTM 560 XC: 560 sx style light weight 72mm crank by cut 7, balanced, with DJH pressure feed drive side main bearing setup, DJH stator main bearing oiler, light weight SXF flywheel, TT SXF stator - Swartfager billet stator adapter, DJH cam chain tensioner , Thumper racing 99mm CP with ceramic coating, DJH plus 1 ported head / Travis STG 5 billet cam, 44mm carb. Mino hi vol water pump. KTM Bill custom exhaust, FCI intake, JB A Arms, Wp's front and Rear with Kiwi ZPS suspension, Lonestar axle, 12 deg Flexx's, CF nose, elka 3 steering damper, KTM factory nerfs, factory white plastic and graphics.
Next round of mods: PB oil cooler........
gotta stop spending $$$ on these KTM's........
LTR 450, My Wife Nicola's ride & my back up mxer - 493 BB / JE piston / Yoshi cams / custom fueling map / tcs LT ZPS front end setup, TCS rear ZPS revalve / ims tank / TB exhaust / power commander / proflo - K&N / 14 deg flexx's / race nerfs / armadillo bumper/ Denton damper, next round of mods: ported head...... the clark kent of the ATV trio ! 150hrs and still going strong ! the BB kit transformed this machine, it hauls the mail now !!!!
A garage full of wheels and tires for them all........ speedway / sand / MX / cross country, over 30 at last count all on rims ready to rock
NZ Vets (40+) North Island MX champ 08 & 09
NZ Vets (40+) TT champ 06, 08 & 09
Auckland ATV Club Sprint Series Champ 04, 05, 06, 07, 08, 09 & 11
hope to get a good season in for 2012.........
belive me it work!!
you can also shim the stock steem with.......aluminum dock tape....i know it sound stupid but it will last abouth 6 months
i did new bushing, aluminum dock tape, grease zert work perfect on my 2008 XC
ktm atv 525xc 2009 54.8hp, 40tq with .full hmf OR 53.5hp, 45tq with hmf header/akro pipe, 806 cam, custom kn filter set up, hrc needle 155mj, 1st clip, 40 pilot,11.77afr, 24V setup, SX swinger, Elka factory/track system rear(lokking for something better!!!LOL), Fox evol dcs front, full hiper wheel, Flexx bars, rox riser, precision stabiliser, Odi grip, lefty throttle lever, ect ect
Martin Whitty# 222
2011 going PRO in the fmsq.net series
2010 2nd in semi-pro fmsq.net series (gncc like)
and 11th OVERALL
2009 finishes 2nd 30+ fmsq.net series
2008 4th 30+ fmsq.net
finished 5th at 2007 baja1000 40th edition
baja 1000 OUR teaser
http://www.youtube.com/watch?v=PTqPEpVOex4
I may have a fix in the works for this issue. The company I work for just got set up to gas nitride treat metal and it will raise the surface hardness of the metal. Ill try mine out and do a rockwell test on it to see how effective it is.
New dune build in progress: Thumper racing 570 with 13.5:1 CP piston, DJH big valve head with kibblewhite valves and springs, DJH 44mm fcr, Thumper racing stage 6 cam, Slingshot clutch lockout with EBC springs,EHS airbox vent, FCI intake and HMF exhaust.
Looking for a +4 swingarm and 22" 8 paddle sls haulers
mine was a little bend at the top my brother turn it on a lathe and make a stainless steel tube that we press on the steering steem and ad a grease nipple
I used two sheap "Made in China" sealed 6807RS bearings for both sides of the upper steering stem support.
They cost about 1,5$ each and fit perfectly without any modifications with only little help from a small hydraulic press.
I have fitted them on 6-7 bikes in the last 18 months and they all still work.
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My English is better than your Bulgarian.
'08 450XC
-KTM Nerfs
-HMF Competition Series Slip On
-G4 Graphics Kit
-Pro Armor front Bumper
-KTM Belly Skid
-KTM A-arm skids
-Cyrca Hand Guards
FastRanchero Modded Carb
08 450XC
*Fast64ranchero carb mods
*Ohlins steering dampner
*Hiper rear beadlocks
*HMF Slip on
*Akropovic titanium exhaust manifold-completely eliminates decel popping
*DJH billet cam chain tensioner
*FCI Intake
*HID headlight
*white and black KTM plastics
*KTM factory nerfs
*15T front sprocket
*KTM Hardparts front bumper
*KTM Factory 540...soon to be installed
03 Banshee
*Too much to list
http://i266.photobucket.com/albums/i...201_120036.jpg
'08 450XC
-KTM Nerfs
-HMF Competition Series Slip On
-G4 Graphics Kit
-Pro Armor front Bumper
-KTM Belly Skid
-KTM A-arm skids
-Cyrca Hand Guards
FastRanchero Modded Carb
Do you have a part or bearing number?
It's in his post - 6807rs
505sx, 43.5 carb, hmf full system, Crower victory cam, DB CDI, Manual Tensioner, Hiflo waterpump, kiwi mod carb spring, ranchero mods for ap & adj leak jet, PEP PB1 all round on xc swinger (lower) & Walsh arms, Axcalibre Axle, Precision Pro damper, Flexxbars, honda throttle, custom relocated battery box, FourWerx hump seat, Quadtech hood525xc, 41 Carb, SX pipe, Hiflo waterpump, kiwi mod carb spring, ranchero mods for ap & leak jet, Rocket Ron Racing WP's on jb arms, Softbars.
OK, im not always the greatest at these things but I decided to give this a try. I ordered the bearing and removed the aluminum stem mount. I then carefully pressed out the plastic bushing. Now I really can't figure this out because the recess that the bearing would fit into is too shallow for the bearing to sit flush. Also, the other end is too small for that bearing to fit in. When you aded this fix Jam, you mentioned that there was no modification needed. Am I missing something?
This image shows the taper in the mount (I put the bearing beside for comparison)
This Image shows the bearing sitting in the taper, you can see it sits too high. It won't fit.
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Is your bike an 08 xc by any chance? I went to do this yesterday with a 2nd hand xc stem and mount that I picked up. As with your situation the recess is too small. On my 09 sx however the mount is different, bigger recess top and bottom.
Check out some part numbers and see if there is a difference.
505sx, 43.5 carb, hmf full system, Crower victory cam, DB CDI, Manual Tensioner, Hiflo waterpump, kiwi mod carb spring, ranchero mods for ap & adj leak jet, PEP PB1 all round on xc swinger (lower) & Walsh arms, Axcalibre Axle, Precision Pro damper, Flexxbars, honda throttle, custom relocated battery box, FourWerx hump seat, Quadtech hood525xc, 41 Carb, SX pipe, Hiflo waterpump, kiwi mod carb spring, ranchero mods for ap & leak jet, Rocket Ron Racing WP's on jb arms, Softbars.
Yes, mine is an 08 XC. Now What?
2012 Sponsors: DWT, Motoworks, Rath Racing, Fasst Company, BioTearOffs, Twin Air, BRM Offroad Graphics, GoPro, Arizona Motocity, Leatt Brace, FourWerx Carbon, Motorex USA.
505sx, 43.5 carb, hmf full system, Crower victory cam, DB CDI, Manual Tensioner, Hiflo waterpump, kiwi mod carb spring, ranchero mods for ap & adj leak jet, PEP PB1 all round on xc swinger (lower) & Walsh arms, Axcalibre Axle, Precision Pro damper, Flexxbars, honda throttle, custom relocated battery box, FourWerx hump seat, Quadtech hood525xc, 41 Carb, SX pipe, Hiflo waterpump, kiwi mod carb spring, ranchero mods for ap & leak jet, Rocket Ron Racing WP's on jb arms, Softbars.
Check here, they usually have good prices
http://www.cyclesportscenter.com
2012 Sponsors: DWT, Motoworks, Rath Racing, Fasst Company, BioTearOffs, Twin Air, BRM Offroad Graphics, GoPro, Arizona Motocity, Leatt Brace, FourWerx Carbon, Motorex USA.
Yes, Much better prices. Thanks!,
Im going to order a new stem too because of the bend. I cartwheeled the bike last spring but didn't realize the steering column bent. It actually has a hairline crack in the groove where the grommet sits. Glad I noticed this before something worse happened.