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  1. #1
    Administrator KTMATVHQ Guru
    Join Date
    Feb 2008
    Location
    Auckland, New Zealand
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    2,770
    Something I have been meaning to post for awhile now.

    [attachment=3038:Overview.doc]

    UPDATE WITH PICS AND DIAGRAMS

    [attachment=3039:Carb_Mod...ith_pics.pdf]

    [attachment=3040:carb_mod...ith_pics.pdf]







    Kiwi
    Attached Files
    KTM 505 SX: Web cams / 13.5:1 custom CP / balanced and modded crank / custom Vortex X10 ignition / Ported head / 43.5mm billet centre bored carb / KTM Akrapovic muffler / Mino hi vol water pump / 12 deg flexx's / houser stem / elka 5 / PEP PB1's and PEP LT rear / Walsh Flow A Arms / Quad tech seat & Foam / CF nose / FCI intake / relocated batt box / KTM Bill header / KTM factory SS Oil Pump setup / DJH cam chain tensioner
    Next round of mods: oil cooler........ the NEW TOP DOG

    KTM 560 XC: 560 sx style light weight 72mm crank by cut 7, balanced, with DJH pressure feed drive side main bearing setup, DJH stator main bearing oiler, light weight SXF flywheel, TT SXF stator - Swartfager billet stator adapter, DJH cam chain tensioner , Thumper racing 99mm CP with ceramic coating, DJH plus 1 ported head / Travis STG 5 billet cam, 44mm carb. Mino hi vol water pump. KTM Bill custom exhaust, FCI intake, JB A Arms, Wp's front and Rear with Kiwi ZPS suspension, Lonestar axle, 12 deg Flexx's, CF nose, elka 3 steering damper, KTM factory nerfs, factory white plastic and graphics.
    Next round of mods: PB oil cooler........

    gotta stop spending $$$ on these KTM's........

    LTR 450, My Wife Nicola's ride & my back up mxer - 493 BB / JE piston / Yoshi cams / custom fueling map / tcs LT ZPS front end setup, TCS rear ZPS revalve / ims tank / TB exhaust / power commander / proflo - K&N / 14 deg flexx's / race nerfs / armadillo bumper/ Denton damper, next round of mods: ported head...... the clark kent of the ATV trio ! 150hrs and still going strong ! the BB kit transformed this machine, it hauls the mail now !!!!

    A garage full of wheels and tires for them all........ speedway / sand / MX / cross country, over 30 at last count all on rims ready to rock

    NZ Vets (40+) North Island MX champ 08 & 09
    NZ Vets (40+) TT champ 06, 08 & 09
    Auckland ATV Club Sprint Series Champ 04, 05, 06, 07, 08, 09 & 11

    hope to get a good season in for 2012.........

  2. #2
    Senior Member KTMATVHQ Addict

    Join Date
    Sep 2008
    Location
    Henderson, Nv
    Posts
    951
    Nice breakdown!!!
    08 525 XC -mine SOLD
    05 Yfz 450- wife SOLD

    08 Raptor 250- Daughters SOLD

    10 Raptor 250- Daughters SOLD


    Heavy Equipment Mechanic- Vermeer

  3. #3
    Member Rookie
    Join Date
    Jan 2010
    Location
    Newburgh, IN
    Posts
    74
    Awesome Post! Thanks!
    LIFE IS SHORT......RIDE HARD!</span>



    <span style="font-family:Arial">2008 KTM 450 XC - R2R Kit, KTM/FMF SlipOn, Sredrum 42mm Carb, Fastranchero Carb Mods, FCI Intake, ktmbill Skid, KTM HardParts MX Handguards, Scotts Performance SS Oil filters & many more upgrades to come.....

  4. #4
    Administrator KTMATVHQ Guru
    Join Date
    Feb 2008
    Location
    Auckland, New Zealand
    Posts
    2,770
    working on an updated one with pictures and how to details
    KTM 505 SX: Web cams / 13.5:1 custom CP / balanced and modded crank / custom Vortex X10 ignition / Ported head / 43.5mm billet centre bored carb / KTM Akrapovic muffler / Mino hi vol water pump / 12 deg flexx's / houser stem / elka 5 / PEP PB1's and PEP LT rear / Walsh Flow A Arms / Quad tech seat & Foam / CF nose / FCI intake / relocated batt box / KTM Bill header / KTM factory SS Oil Pump setup / DJH cam chain tensioner
    Next round of mods: oil cooler........ the NEW TOP DOG

    KTM 560 XC: 560 sx style light weight 72mm crank by cut 7, balanced, with DJH pressure feed drive side main bearing setup, DJH stator main bearing oiler, light weight SXF flywheel, TT SXF stator - Swartfager billet stator adapter, DJH cam chain tensioner , Thumper racing 99mm CP with ceramic coating, DJH plus 1 ported head / Travis STG 5 billet cam, 44mm carb. Mino hi vol water pump. KTM Bill custom exhaust, FCI intake, JB A Arms, Wp's front and Rear with Kiwi ZPS suspension, Lonestar axle, 12 deg Flexx's, CF nose, elka 3 steering damper, KTM factory nerfs, factory white plastic and graphics.
    Next round of mods: PB oil cooler........

    gotta stop spending $$$ on these KTM's........

    LTR 450, My Wife Nicola's ride & my back up mxer - 493 BB / JE piston / Yoshi cams / custom fueling map / tcs LT ZPS front end setup, TCS rear ZPS revalve / ims tank / TB exhaust / power commander / proflo - K&N / 14 deg flexx's / race nerfs / armadillo bumper/ Denton damper, next round of mods: ported head...... the clark kent of the ATV trio ! 150hrs and still going strong ! the BB kit transformed this machine, it hauls the mail now !!!!

    A garage full of wheels and tires for them all........ speedway / sand / MX / cross country, over 30 at last count all on rims ready to rock

    NZ Vets (40+) North Island MX champ 08 & 09
    NZ Vets (40+) TT champ 06, 08 & 09
    Auckland ATV Club Sprint Series Champ 04, 05, 06, 07, 08, 09 & 11

    hope to get a good season in for 2012.........

  5. #5
    Moderator KTMATVHQ Addict
    Join Date
    Feb 2008
    Location
    Moita, Portugal
    Posts
    940
    Craig you're the man!

  6. #6
    Senior Member KTMATVHQ Guru

    Join Date
    May 2008
    Location
    Boise, Idaho
    Posts
    1,445
    Killer info. Dont forget Walt sells with hrc needle and opens up your acc squirter. All for $125 Not quite as simple as a power bowl. But I see what your saying. 95% satisfaction thus far.
    09 505sx Sold but not forgotten!

    09 450sx Sold "DAMN IT"

    2010 sponsors, Ktm Northamerica, Fasst Co, DWT racing, Hinson cc, EVS sports, Gaerne, Action motorsports.

  7. #7
    Senior Member Member

    Join Date
    Jul 2009
    Location
    Germany
    Posts
    211
    good info !

    with great bling bling

    Quote Originally Posted by jasc View Post
    good info !

    with great bling factor

  8. #8
    Junior Member Rookie
    Join Date
    Aug 2009
    Posts
    10
    this may have been covered already serveral times.. but i all ready have leak down hrc needle. i just need the rest and this fixes all the bog down promblems. on my 505 sx... sorry for the noob question guys. i have been that annoyed with my 505sx for these reasons i haven riddin for 6 months. now there is a fci intake.... so no sand issues. thank you in advance guys.

  9. #9
    Junior Member Rookie
    Join Date
    Aug 2009
    Posts
    10
    Quote Originally Posted by majestik View Post
    this may have been covered already serveral times.. but i all ready have leak down hrc needle. i just need the rest and this fixes all the bog down promblems. on my 505 sx... sorry for the noob question guys. i have been that annoyed with my 505sx for these reasons i haven riddin for 6 months. now there is a fci intake.... so no sand issues. thank you in advance guys.
    thanks kiwi you are the man for this info ..


 

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